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Keg delivery runs: what a brewery's auto policy should cover

Once a brewery starts delivering its own kegs, it's running a small delivery fleet, usually with brewers and sales reps behind the wheel. Here's how to set up the auto policy for the route you actually drive.

Quick answer

List every keg van, box truck and pickup on a commercial auto policy, and put everyone who delivers on the driver list. Deliveries to businesses such as bars, restaurants, retailers and distributors fit our program; deliveries to consumers' homes don't. Kegs and beer are generally treated as cargo rather than auto, and liquor liability is its own line.

01A keg route, stop by stop

A self-distributing brewery's delivery day usually starts in the cold room. Full half-barrels and sixtels go onto the van or box truck along with a few cases, the driver checks the invoice stack, and the route heads out: three locations of a restaurant group, a bottle shop, two bars downtown, a grocery account and a pallet drop at a distributor's warehouse. At each stop the driver collects empties, which ride back to the brewery by evening.

Who drives is the part that tends to surprise underwriters. Breweries rarely hire career drivers. The route goes to a brewer on a slow production day, a sales rep who can handle an account's question at the door or a taproom manager hauling kegs to an event. That's normal for the trade, and it's manageable, but it usually means the driver list changes more often than at most businesses of the same size.

Self-distribution typically rests on the brewery's own ABC license, a Type 01 beer manufacturer or, for smaller producers, a Type 23 small beer manufacturer. State law generally lets a licensed beer manufacturer sell its beer to other businesses that hold a license to sell beer. One boundary up front: We write breweries delivering to businesses. Shipping or delivering beer to consumers' homes, including private parties and weddings at a residence, is home delivery, and it isn't a program we place.

02What the route asks of the policy

A full half-barrel weighs about 160 pounds, and a van loaded with a dozen of them handles nothing like an empty one. Unsecured kegs can slide forward under hard braking, push through a partition in a crash and turn a minor rear-end collision into an injury claim. Carriers usually ask how kegs ride: racks, E-track and ratchet straps, a solid bulkhead. They also ask about the stops, because loading zones, double-parking outside a bar and backing into restaurant alleys are where many brewery route claims begin.

Liability is the core coverage. Our starting point is a $1 million combined single limit, since restaurant groups, stadium concessionaires and event organizers commonly ask for it. Vans and smaller box trucks are the usual units; our page on commercial van insurance in California explains how carriers tend to rate them.

The beer is a separate matter. Kegs and cases on the truck are cargo, and it's typically a cargo form, not the auto policy, that responds when a load is damaged in a crash or stolen. Refrigerated box trucks raise one more question: If the reefer quits on a hot afternoon, spoilage usually needs its own endorsement on the cargo form. A diesel reefer unit is regulated equipment in its own right, too: CARB's transport refrigeration unit program generally calls for owners to register units online and pay an operating fee. Many breweries lease kegs from a pooling service or leave deposits with accounts, so check who owns a keg that's lost or damaged on the route.

More detail

03Worked example: a production brewery's delivery setup

A production brewery self-distributes to about forty accounts in two counties. It runs a high-roof cargo van, a 16-foot refrigerated box truck rated under 26,001 lbs GVWR and a pickup that hauls spent grain to a farm and picks up malt. Two sales reps drive their own cars to accounts and sometimes carry a sixtel in the trunk, and the taproom manager tows a draft trailer to a few festivals a year.

How the setup is written
Vehicle or driverWhat it doesHow it's handled
High-roof cargo vanDaily keg and case routeScheduled, with keg racks and straps described and the upfit in its value
Refrigerated box truckMain route twice a week and distributor pallet dropsScheduled with the reefer unit in its value; cargo form with a spoilage endorsement
PickupSpent grain and malt runsScheduled; spent grain gets tarped so it stays in the bed
Sales reps' own carsAccount visits and the occasional keg dropHired and non-owned coverage, records checked and a written limit on what reps may carry
Draft trailerFestival poursScheduled with its value; only listed drivers tow it
Brewers and taproom staffFill in on routesOn the driver list, with records checked before they get keys

When we first looked at an account like this one, nobody had thought about the reps' personal-car deliveries, and the reefer truck's cargo coverage had no spoilage endorsement. Both were added before renewal. The other change was a written rule on alcohol and driving, which many underwriters raise with breweries more pointedly than with almost any other business.

04Route-day checklist

  • Kegs racked or strapped upright, with empties secured as carefully as fulls on the way back.
  • A bulkhead or partition between the load and the driver.
  • A hand truck or keg dolly on board and the liftgate checked before the first stop.
  • The reefer unit pre-cooled and its temperature logged before loading.
  • No samples or shift beers before or during a route, in writing and enforced.
  • A loading-zone or alley plan for difficult accounts so drivers aren't improvising double-parks.
  • Only listed drivers on the route, with records reviewed before anyone new takes the keys.
  • A claim card in each vehicle and a habit of photographing every scene.

05Writing the alcohol rule for route drivers

Most brewery underwriters ask some version of the same question: How do you keep people who work around beer all day from driving after drinking it? A verbal answer rarely satisfies. A short written rule, signed by everyone who might drive a company vehicle or deliver in their own car, usually does.

Keep it specific to how a brewery actually works. Say that no one drives for the brewery after drinking anything, including a shift beer, a quality-control taste on the brewhouse floor or a sample poured at an account. Say what a driver does instead when an account manager insists on a pour: decline, or taste and spit if your sensory program needs it. Cover events, where staff who worked a pour shouldn't be the ones towing the draft trailer home. Then say what happens when the rule is broken, and apply it the first time.

Put the signed copies in each driver's file and send a blank copy with your application. It gets ahead of the underwriter's question, and it gives a manager something concrete to point to on a busy Friday.

06What to tell a brewery underwriter

  • Who delivers, with a driving record for each person, and how often each one drives.
  • Where product goes, and a statement that no deliveries go to consumers' homes.
  • How kegs are secured and what partitions the vans have.
  • Refrigeration units, their age and upkeep, and your typical cargo values.
  • Your written alcohol rule for anyone driving a company vehicle.
  • Any route claims in the last five years.

Breweries that outgrow the van often start to look like distributors, and a wholesale distributor's fleet insurance playbook covers route and cargo questions at that scale. If reps or route drivers take vans home, our HVAC take-home van playbook includes a sample policy that adapts well to brewery staff. Our page on keg delivery truck insurance covers the rest of the account, from events to fleet size.

Quote your keg vans and route trucks, and list every person who delivers, even occasionally.

Self-distribution, from the cold room to the account

Keg delivery questions

Do you insure breweries that deliver to consumers' homes?
No. We place business deliveries only, whether to bars, restaurants, retailers or distributors or to events at commercial venues. Deliveries to private homes, including private events, fall outside what we write.
Can sales reps deliver kegs in their own cars?
They can, but their personal policies may exclude it. Hired and non-owned coverage can protect the brewery, and a written rule should say what reps may carry.
Is beer lost when the reefer fails covered by auto insurance?
Generally not. Spoilage is a cargo question, usually covered only when a spoilage endorsement is added to the cargo form.
Do brewery staff need a CDL to drive our box truck?
Usually not. Most brewery box trucks are rated under 26,001 lbs GVWR, below the commercial license line.

Requirements change without notice. Confirm what applies to your fleet with the agency before relying on it.

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